Centralized feeding systems
Characteristics of the feeding system
1. Save labor and raw material costs, with a service life of over 10 years;
2. Centralized management of raw materials to avoid waste and pollution;
3. Maintain a clean factory environment and maintain an environmental system;
4. Beneficial for maintaining stable quality, increasing output value, and maintaining a quality system;
5. Beneficial for improving the company's image, winning customer praise and cooperation.
Design process of centralized feeding system: raw materials → storage → measurement → drying → conveying → use
The centralized feeding system adopts a single machine, one pipe, and a sealed circuit design to ensure stable operation of the entire system without any plastic moisture regain or blockage. It is used in conjunction with a central dryer (dehumidifier) system to allow dry air to re dry the raw materials, preventing plastic moisture from returning after drying. At the same time, the conveying pipes are cleaned after each conveying cycle to ensure that there is no residue inside the pipes. While avoiding the moisture regain of the raw materials, it also ensures the consistency of the raw materials added to the injection molding machine. Under the action of vacuum negative pressure, the original dust in the raw materials is filtered out through the filter (dust collector) system, which is beneficial for improving product quality.
Central console features
1. Adopting PLC and large-sized 10.4-inch color human-machine interface touch panel, simple and easy to understand, easy to operate;
2. Colorful written display of various settings, operations, and operating conditions;
3. Equipped with the functions of emptying and cleaning the material pipe, automatic cleaning and dust collection, alternating automatic switching between central feeding hosts A and B, and manual material selection error prevention;
4. Add a raw material control screen to monitor the raw materials used, suction, shortage, and various abnormal phenomena of the central host (motor) in each molding machine.
Characteristics of centralized feeding/Characteristics of feeding host
1. The motor should not be designed to stop, in order to avoid frequent motor starts that may cause wear and tear;
2. Equipped with a safety relief valve, when the main engine's movement pressure is too high, the safety setting value is overloaded, and the relief valve automatically releases pressure to protect the motor;
3. The two feeding hosts A and B alternate, and are designed with automatic switching valves to ensure the stability of raw material transportation.
Automatic reverse cyclone dust collector
1. Integrate the air filter and cyclone dust collector to efficiently collect dust with natural centrifugal force;
2. Can be equipped with a high-pressure air storage tank and an automatic cleaning filter;
3. The dust collector is equipped with a shut-off valve, which can effectively move the dust of the dust collector without stopping the machine.
Characteristics of fast feeding station
The branching station is composed of several branches, and the raw materials of the same branching pipe can be used by injection molding machines, with each branch quickly pressing the head to ensure airtightness; It can improve system efficiency and facilitate material replacement quickly and conveniently.
Production site
The whole factory automation design completely separates the management of raw materials and drying drums from the site, saving space. The on-site work environment is clean and beautiful, without heat sources, improving environmental quality and reducing personnel turnover rate. Visiting customers helps to enhance the overall image of the company, gain a good impression, and thus increase orders.